Build a durable, corrosion-resistant solar carport yourself — with a complete kit, clear instructions, and no heavy machinery required.
Introduction
A solar carport does more than just shelter your vehicle — it generates clean energy, adds property value, and provides covered outdoor space. But hiring a contractor can cost thousands. What if you could install one yourself with a pre-engineered kit?
In this guide, we’ll walk you through everything you need to know about the ZAM Solar Carport Mounting System: the materials, the tools, the installation process, and why this system is built to last.
Why Choose Zinc-Aluminum-Magnesium (ZAM) Coated Steel?
The structural components of this carport are made from S350-ZM, a zinc-aluminum-magnesium coated steel that offers superior corrosion resistance compared to traditional galvanized steel.
Key benefits:
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Rust resistance: Ideal for coastal areas, rainy climates, and high-humidity environments.
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Self-healing edges: The coating protects cut edges and drill holes, preventing rust from spreading.
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Low maintenance: No painting or regular coating required.
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Integrated solar mounting: Designed to work seamlessly with standard solar panels using included clamps.
Critical components like bolts, base plates, and connectors are made from SUS304 stainless steel or Q235 (HDG) for long-term durability.
What’s Included in the Kit?
The kit contains 20 essential component groups, carefully selected for strength and ease of assembly:
| No. | Component Name | Material |
| 1 | Mid Clamp | S350-ZM |
| 2 | End Clamp | S350-ZM |
| 3 | M Channel | S350-ZM |
| 4 | U Channel | S350-ZM |
| 5 | Block Kits | S350-ZM |
| 6 | Beam 1 | S350-ZM |
| 7 | Base | SUS304 |
| 8 | Front Column | S350-ZM |
| 9 | Back Column | S350-ZM |
| 10 | Bracing Beam | S350-ZM |
| 11 | Beam 2 | S350-ZM |
| 12 | Bolt Assembly M10×140 | SUS304 |
| 13 | Bolt Assembly M10×70 | S350-ZM |
| 14 | Steel Plate | S350-ZM |
| 15 | Triangular Connector | S350-ZM |
| 16 | Connector | S350-ZM, Q235(HDG) |
| 17 | 100×100 U Clamp | Q235(HDG) |
| 18 | M12×100 Anchor Bolt | S350-ZM |
| 19 | Water Channel Kits | S350-ZM |
| 20 | Downpipe Kit | Q235(HDG) |
Every fastener and connector is included — no need to shop for extra hardware.
Tools You’ll Need
Before you begin, gather the following tools:
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Scaffold (for safety when working at height)
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Electric wrench / impact driver
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Adjustable wrench
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Drill with masonry bits
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Waterproof sealant (for sealing joints)
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Measuring tape, level, marker
With these basic tools and two people, most installations are completed in 8–10 hours.
Step-by-Step Installation Guide
1.The ground should be covered with a layer of cement board at least 10 cm thick. If there is none, then dig a pit and build a cement foundation.
2.Drill holes on the cement floor.
3.Fix the base with M12*100 anchor bolts, spaced 3000mm apart.
4.Connect the column and the beam using M10*140 and M10*70 bolt assemblies.
5.Use several connectors and U clamps to fix the cross beam.
6. Install the water channel.
7. Use the block kit to fix the M channel.
8. Place the water channels.
9. Use mid clamps and end clamps to fix solar panels.
10. The installation is completed.
Common Questions
Is this system suitable for snowy or windy regions?
Yes, the structure is engineered for stability. For extreme conditions, consult local building codes — additional anchoring may be recommended.
Do I need special tools for solar panel wiring?
The carport kit covers the mounting hardware only. Electrical wiring and inverter installation should be handled by a licensed electrician.
What is the lifespan of the ZAM coating?
Under normal outdoor conditions, the zinc-aluminum-magnesium coating can last 20+ years without significant corrosion.
Maintenance Tips
One of the biggest advantages of this system is its low maintenance:
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Rinse with water occasionally to remove dirt or salt buildup.
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Check bolts annually and retighten if needed.
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No painting, coating, or rust treatment required for the ZAM components.
Conclusion
A quality solar carport doesn’t have to come with a contractor’s price tag. With the ZAM Solar Carport Mounting System, you get professional-grade materials, a complete parts kit, and a clear installation guide — all designed for the DIY builder.
Whether you’re protecting your vehicle, generating solar energy, or adding value to your property, this carport delivers durability, style, and peace of mind.
